Design and Comparison of Air-Core and High-Power-Density Synchronous Machines for Hybrid Electric Aircraft

The increasing demand for electric power in hybrid electric aircraft platforms prompts the development of multi-megawatt generators featuring high specific power, compactness and intrinsic fault tolerance. Air-core machines constitute a promising solution to overcome the magnetic saturation and mass limitations of conventional iron-core designs. This paper presents a comparative electromagnetic design study of two air-core synchronous generator topologies for aircraft applications, namely a permanent magnet machine with a Halbach array rotor and an electrically excited synchronous machine featuring a high-temperature superconducting field winding. Both the generators are designed for identical output and adopt a double three-phase stator winding to enhance safety and redundancy. The Halbach array machine is used as the reference configuration representative of a technologically mature solution, whereas the superconducting generator targets high magnetic loadings by means of the superconducting excitation, to minimize the active volume. The solutions proposed in this paper are developed in the frame of a national (Italian) research project dedicated to the study of stages of multi-megawatt fault-tolerant aircraft generators.